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iw31:to-do [2015/06/29 07:42] ben [Fall 2014] |
iw31:to-do [2016/06/22 08:27] (current) ben |
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====== To-Do ====== | ====== To-Do ====== | ||
+ | ===== Spring 2016 (sale) ===== | ||
+ | |||
+ | * <del>Finish re-wire</del> | ||
+ | * <del>finish runs, bundle all together</del> | ||
+ | * <del>panel, auto-pilot, water pump, mast lamps, bundle for nav light switches</del> | ||
+ | * <del>screw down NMEA T's</del> | ||
+ | * <del>remove old fuse box</del> | ||
+ | * move house battery forward | ||
+ | * cable runs to second house battery | ||
+ | * <del>remove old cabling</del> | ||
+ | * New bracket for mast-head lamp | ||
+ | * Cleanup & paint, new contact cement for some of the wallpaper | ||
+ | * Varnish bulkhead (fill screw holes with wood putty) | ||
+ | |||
===== Spring 2015 ===== | ===== Spring 2015 ===== | ||
- | * Install deck plate for chain locker | + | * <del>Install deck plate for chain locker</del> DONE! |
* <del>repair sail cover</del> | * <del>repair sail cover</del> | ||
* <del>new curtains, fix-up curtain rods</del> | * <del>new curtains, fix-up curtain rods</del> | ||
- | * mast cabling connector install | ||
* add switch for paralleling relay control? | * add switch for paralleling relay control? | ||
- | * new battery charger? | ||
- | * Re-wire 220v interface, it's a fire hazard | ||
* Find good insulation and storage bins to re-do ice box | * Find good insulation and storage bins to re-do ice box | ||
* make styrofoam cutter with soldering iron & wire & coping saw? | * make styrofoam cutter with soldering iron & wire & coping saw? | ||
- | * Find flexible conduit for wiring runs | + | * <del>new diaphragm bilge pump install (done save clamps, two wood screws, and something to hold output hose from shaking)</del> |
- | * new diaphragm bilge pump install (done save clamps, two wood screws, and something to hold output hose from shaking) | + | * <del>Move cooker gimbals forward in the box, outwards on the sides (thinner boards for mounts), and mount the cooker and pot holder</del> Done! |
- | * replace last big of bilge pump line, it's brittle | + | |
- | * Move cooker gimbals forward in the box, outwards on the sides (thinner boards for mounts), and mount the cooker and pot holder | + | |
* <del>Drill Ikea mixing bowls for pre-heating cups on cooker, cut them down by 1.5cm vertically to fit</del> | * <del>Drill Ikea mixing bowls for pre-heating cups on cooker, cut them down by 1.5cm vertically to fit</del> | ||
- | * Fix-up the head: [[http://www.groco.net/svc-main.htm|http://www.groco.net/svc-main.htm]] | ||
* Add mixing bowl below water separator/fuel filter | * Add mixing bowl below water separator/fuel filter | ||
- | * | + | |
==== Fall 2014 ==== | ==== Fall 2014 ==== | ||
- | Re-wire definitively necessary: | + | <del>Re-wire</del>: |
- | * At some point, when all is ready, rip out the old wiring for everything except cabin lamps | + | * <del>At some point, when all is ready, rip out the old wiring for everything except cabin lamps</del> |
- | * Put together an LED testing/tracing rig (9V battery w/clips, LED with resistor with clips, extra wire for single strand testing) | + | * <del>Enlarge holes for wire runs</del> |
- | * Enlarge holes for wire runs | + | |
* Cut and hinge panels for main settee seat boards for easier access | * Cut and hinge panels for main settee seat boards for easier access | ||
* <del>Move radio below shelf & handset to starboard side</del> | * <del>Move radio below shelf & handset to starboard side</del> | ||
- | * Measure & install opening panel with latch for breaker panels | + | * <del>Measure & install opening panel with latch for breaker panels</del> |
* <del>Install breaker panels</del> | * <del>Install breaker panels</del> | ||
* <del>Install large fuse holders (by battery switches or by breaker panels? by battery switches)</del> | * <del>Install large fuse holders (by battery switches or by breaker panels? by battery switches)</del> | ||
* <del>Large but not battery cable sized cable run to breaker panels</del> | * <del>Large but not battery cable sized cable run to breaker panels</del> | ||
* <del>Install lugs and bus bars behind breaker panels for panel connection</del> | * <del>Install lugs and bus bars behind breaker panels for panel connection</del> | ||
- | * Install cable tubing (use staples? have some stuffed under a berth somewhere, but could pick up new) | + | * <del>Install single pair runs for each device (est. run length = 42,5m !):</del> |
- | * Install single pair runs for each device (est. run length = 42,5m !): | + | * <del>Top lantern (3.5m)</del> |
- | * Top lantern (3.5m) | + | * <del>Motor lantern (3.5m)</del> |
- | * Motor lantern (3.5m) | + | * <del>Deck lights (3.5m)</del> |
- | * Deck lights (3.5m) | + | * <del>Compass lights (10m)</del> |
- | * Compass lights (10m) | + | * <del>Water pump (6m)</del> |
- | * Water pump (6m) | + | * <del>Cold storage compressor (already have the run w/extra length)</del> |
- | * Cold storage compressor (already have the run w/extra length) | + | * <del>Cabin lights (1m)</del> |
- | * Cabin lights (1m) | + | * <del>NMEA 2000 Bus (no run needed)</del> |
- | * NMEA 2000 Bus (no run needed) | + | * <del>VHF power (no run needed)</del> |
- | * VHF power (no run needed) | + | |
* Panel power (should maybe install bus bars or [[http://www.toplicht.de/en/shop/bordelektrik-und-elektronik/steckverbindung/steckverbindungen-bordnetz/steckverbindungen-serie-692-und-694-philippi|water proof connectors]] in panel?) (4m) | * Panel power (should maybe install bus bars or [[http://www.toplicht.de/en/shop/bordelektrik-und-elektronik/steckverbindung/steckverbindungen-bordnetz/steckverbindungen-serie-692-und-694-philippi|water proof connectors]] in panel?) (4m) | ||
- | * Tiller pilot/auto pilot (4.5m) | + | * <del>Tiller pilot/auto pilot (4.5m) - straight run back, skip the junction box in the engine compartment</del> |
- | * Bilge pump (3.5m) | + | * <del>Bilge pump (3.5m)</del> |
- | * 12v Accessory ports (3m) | + | * <del>12v Accessory ports (3m)</del> |
- | * Install new switches in lamp switch panel (picked up some awesome old metal toggles from [[http://www.tackel.se|Tackel & Tåg]] | + | * <del>Install new switches in lamp switch panel (picked up some awesome old metal toggles from [[http://www.tackel.se|Tackel & Tåg]]</del> |
- | * Fit new bilge/accessory port plate | + | * Fit new bilge/accessory port switch plate |
* Install new 12v port near main battery switches for search lamp | * Install new 12v port near main battery switches for search lamp | ||
* New wiring (new connector?) for tiller pilot | * New wiring (new connector?) for tiller pilot | ||
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Batteries: | Batteries: | ||
- | * Remove old start battery box | ||
* Install 3 boxes, two consumption boxes just under quarter berths aft of bulkheads, one starter box further aft starboard side | * Install 3 boxes, two consumption boxes just under quarter berths aft of bulkheads, one starter box further aft starboard side | ||
* New cables for two battery bank | * New cables for two battery bank | ||
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Other: | Other: | ||
- | * Get a bulkhead mount compass for shit's sake, or re-fill the old compasses and install those on the bulkheads? ([[http://www.amazon.com/Ritchie-564128-BN-202-Navigator/dp/B000TI020G/ref=sr_1_12?s=boating-water-sports&ie=UTF8&qid=1407913481&sr=1-12&keywords=compass+bulkhead|Ritchie BN-202 Navigator]] looks lovely, but two would be outrageously expensive) | + | * Get a bulkhead mount compass, or re-fill the old compasses and install those on the bulkheads? ([[http://www.amazon.com/Ritchie-564128-BN-202-Navigator/dp/B000TI020G/ref=sr_1_12?s=boating-water-sports&ie=UTF8&qid=1407913481&sr=1-12&keywords=compass+bulkhead|Ritchie BN-202 Navigator]] looks lovely, but two would be outrageously expensive) |
* Re-fill and install original Sestrel compasses on the cockpit bulkheads? May need lower teak wedges to get a better viewing angle | * Re-fill and install original Sestrel compasses on the cockpit bulkheads? May need lower teak wedges to get a better viewing angle | ||
- | * Re-glass various issues: | + | * Re-glass various small spots: |
* Main bulkhead near mast foot | * Main bulkhead near mast foot | ||
* Below-board bulkhead forward of engine | * Below-board bulkhead forward of engine | ||
- | * Re-inforce areas with spidering near v-berth supports | ||
* New cable and through-hull fitting for short-wave antenna cable? | * New cable and through-hull fitting for short-wave antenna cable? | ||
==== Spring 2014 ==== | ==== Spring 2014 ==== | ||
- | * CO detector & heating install (deck cap teak ring) | + | * CO detector <del>& heating install (deck cap teak ring)</del> |
* <del>Seacocks & gummi box</del> | * <del>Seacocks & gummi box</del> | ||
- | * get some OARS! | + | * <del>get some OARS!</del> Done, 150dkk oars achieved! |
- | Rudder stuffing box repair: | + | <del>Rudder stuffing box repair:</del> |
* <del>re-tap stuffing box hole</del> | * <del>re-tap stuffing box hole</del> | ||
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===== Spring 2013 ===== | ===== Spring 2013 ===== | ||
- | * grease gummy box - | + | * <del>grease gummy box -</del> |
- | * grease rudder stuffing box (possibly loosen & check fittings) | + | * <del>grease rudder stuffing box (possibly loosen & check fittings)</del> |
- | * grease cockpit drain sea-cocks - | + | * <del>grease cockpit drain sea-cocks -</del> |
- | * replace shaft anode - | + | * <del>replace shaft anode -</del> |
- | * clean prop & rudder shaft - | + | * <del>clean prop & rudder shaft -</del> |
- | * engine check-up | + | * <del>engine check-up</del> |
- | * keel bolts inside really, really need a scrape & paint this year | + | * <del>check keel, scrape & prime -</del> |
- | * check keel, scrape & prime - | + | * <del>check through-hulls & ball valves -</del> |
- | * check through-hulls & ball valves - | + | * <del>anti-foul -</del> |
- | * anti-foul - | + | * <del>light primer -</del> |
- | * light primer - | + | * <del>charge & bring battery back to the boat -</del> |
- | * charge & bring battery back to the boat - | + | |
* do we paint the topsides? probably not... | * do we paint the topsides? probably not... | ||
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* <del>Stop mail delivery</del> | * <del>Stop mail delivery</del> | ||
* <del>Get software together</del> | * <del>Get software together</del> | ||
- | * Order and install chain pipe (http://www.toplicht.de/en/shop/anker-und-ketten/kettenrolle-ketteneinlauf-und-kluese/ketteneinlaeufe/ketteneinlauf-oval-bronze-spartan) - ordered, arrived, too afraid to install. | + | * <del>Order and install chain pipe (http://www.toplicht.de/en/shop/anker-und-ketten/kettenrolle-ketteneinlauf-und-kluese/ketteneinlaeufe/ketteneinlauf-oval-bronze-spartan) - ordered, arrived, too afraid to install.</del>Deck plate installed. |
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==== the rest ==== | ==== the rest ==== | ||
- | * cut & hinge cockpit table so it can fold to a smaller size | + | * <del>cut & hinge cockpit table so it can fold to a smaller size</del> |
- | * finally got a look at the hull fitting around the rudder shaft using a mirror- the "stuffing box" has loads of corrosion or build-up of some kind all around, it clearly needs servicing though isn't leaking enough to be an urgent concern. Maybe I should have an automatic bilge pump. Used a wire brush yesterday, the fitting is barely leaking. I stuffed 3 loads of grease into the greaser tightening it each time. I think I can feel a difference on the rudder action actually, but maybe all the grease just went to the bottom of the harbor. | + | * <del>double-clamp all hoses & tubing (nearly there, engine intake finally has double clamps! 26/7/2012)</del> |
- | * double-clamp all hoses & tubing (nearly there, engine intake finally has double clamps! 26/7/2012) | + | |
* replace deck-level cockpit drain tubing and clamps | * replace deck-level cockpit drain tubing and clamps | ||
* install motor insulation (some done) | * install motor insulation (some done) | ||
* touch up motor insulation with foil tape | * touch up motor insulation with foil tape | ||
- | * repair the engine box where it's splitting at the joints | ||
* scrape & paint keel bolts | * scrape & paint keel bolts | ||
- | * replace & reseal windows - must REDO due to acetone spill - we need to get new bolts, some galvanized were used, 20 bolts each. | + | * <del>replace & reseal windows</del> - must REDO one window due to acetone spill - <del>we need to get new bolts, some galvanized were used, 20 bolts each.</del> |
- | * reseal all deck/cockpit hardware and rails (big, big job) | + | * reseal all deck/cockpit hardware and rails (some day) |
* add ball valve to exhaust through-hull? | * add ball valve to exhaust through-hull? | ||
* add ball valve to bilge through-hull? | * add ball valve to bilge through-hull? | ||
* clean and paint bilges (lots of cleaning done, sludge removed from area forward of the rudder post, engine area, main bilge) | * clean and paint bilges (lots of cleaning done, sludge removed from area forward of the rudder post, engine area, main bilge) | ||
- | * re-join slight split in bulkhead joint near mast, maybe wore out due to standing water soaking into bulkhead, or maybe due to 40 years of stress? | + | * re-join slight split in bulkhead joint near mast |
- | * find and repair the soft spots- how bad is it? VERY BAD. Found approximately <del>50</del> soft spots today - panic-driven mis-count, more like 35, some of which were miss diagnosed or not urgent, the outlook is still good. Hull thickness is approx. 9/16ths (14+mm) without gel-coat. <del>Sanding them out tomorrow, begin filling on sunday.</del> Filled, need sanding, then priming. | + | * find and repair the soft spots- how bad is it? Confusing. Found approximately <del>50</del> soft spots today - panic-driven mis-count, more like <del>35</del> a dozen spots of interest?, some of which were miss diagnosed or not urgent, the outlook is still good. Hull thickness is approx. 9/16ths (14+mm) without gel-coat. <del>Sanding them out tomorrow, begin filling on sunday.</del> Filled, need sanding, then priming. |
* <del>re-install VHF N-connector</del> | * <del>re-install VHF N-connector</del> | ||
* <del>tin mast light wiring ends</del> | * <del>tin mast light wiring ends</del> | ||
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===== Rigging ===== | ===== Rigging ===== | ||
- | * widen holes through "german solution" and spray rail to reduce friction on main & spinnaker halyards | + | * <del>widen holes through "german solution" and spray rail to reduce friction on main & spinnaker halyards</del> |
* adjust halyard exit sheaves to roll better (main & topping lift sheaves rub together), maybe replace with something [[http://n-u.dk/product/faldindfoerer-rf-krum-32x83-7362/|like this]] | * adjust halyard exit sheaves to roll better (main & topping lift sheaves rub together), maybe replace with something [[http://n-u.dk/product/faldindfoerer-rf-krum-32x83-7362/|like this]] | ||
- | * reinforce/re-attach chain plate boards to hull below deck | ||
* <del>install new backstay adjuster</del> | * <del>install new backstay adjuster</del> | ||
* <del>install block on out-haul</del> not great, but there and working | * <del>install block on out-haul</del> not great, but there and working | ||
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* <del>replace motor lamp with LED</del> | * <del>replace motor lamp with LED</del> | ||
* hell, replace all lamps with LED | * hell, replace all lamps with LED | ||
- | * replace switch panel & fuse box with joint switch and breaker switch panel (see mouser link elsewhere for 30v 10amp panel-mount breakers) | + | * <del>need gas solonoid</del>(NA), nav lights, engine light, anchor light, spreader lights, instruments, auto-pilot/aux, cabin lights, water pump (that's 10 so far) |
- | * <del>need gas solonoid</del>(NA), nav lights, engine light, anchor light, spreader lights, instruments, auto-pilot/aux, cabin lights, water pump (that's 10 so far) | + | |
* <del>replace main battery switch w/ 2-battery system</del> | * <del>replace main battery switch w/ 2-battery system</del> | ||
* <del>add house battery</del> | * <del>add house battery</del> | ||
* move battery to enclosed battery box, under starboard berth, forward of the bulkhead | * move battery to enclosed battery box, under starboard berth, forward of the bulkhead | ||
* move battery(ies) to engine area? maybe build a shelf just below the storage area? | * move battery(ies) to engine area? maybe build a shelf just below the storage area? | ||
- | * replace aux power socket for spot light/cooler (replace connectors on both) | + | * <del>replace lamp cables in mast</del> and install waterproof connectors rather than use terminal strips |
- | * replace lamp cables in mast and install waterproof connectors rather than use terminal strips | + | |
* for cheaper fuse panels, consider [[http://dk.mouser.com/ProductDetail/TE-Connectivity-PB/W28-XQ1A-2/?qs=xM7gXedB8kYqD1WTwGya%2fqvThJznDNlxYXkyvitblx0%3d|circuit breaker inserts from Mouser]], otherwise [[http://n-u.dk/product/el-panel-med-4-afbrydere-12388/|probably use expensive 4 panel breakers]] | * for cheaper fuse panels, consider [[http://dk.mouser.com/ProductDetail/TE-Connectivity-PB/W28-XQ1A-2/?qs=xM7gXedB8kYqD1WTwGya%2fqvThJznDNlxYXkyvitblx0%3d|circuit breaker inserts from Mouser]], otherwise [[http://n-u.dk/product/el-panel-med-4-afbrydere-12388/|probably use expensive 4 panel breakers]] | ||
===== General ===== | ===== General ===== | ||
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* <del>revarnish table</del> | * <del>revarnish table</del> | ||
* revarnish all over | * revarnish all over | ||
- | * re-sew spray hood windows | + | * <del>re-sew spray hood windows</del> |
* repair fiberglass at traveller end points & install stops | * repair fiberglass at traveller end points & install stops | ||
* <del>drill hole in mast foot to allow drainage into bilge</del> | * <del>drill hole in mast foot to allow drainage into bilge</del> | ||
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* [[#faucet_replacement|replace faucet & sink in head]] | * [[#faucet_replacement|replace faucet & sink in head]] | ||
* <del>sew new curtains and</del> <del>install new curtain rods</del> | * <del>sew new curtains and</del> <del>install new curtain rods</del> | ||
- | * install panel compasses (danforth a140 dual-read seems like a nice idea) | ||
* <del>replace instruments?</del> | * <del>replace instruments?</del> | ||
* <del>panel mount Garmin</del> perhaps add hidden padlock? | * <del>panel mount Garmin</del> perhaps add hidden padlock? | ||
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* make two cushions for cockpit table | * make two cushions for cockpit table | ||
* <del>replace seal on instrument panel, maybe replace the entire enclosure with a custom box</del> not necessary | * <del>replace seal on instrument panel, maybe replace the entire enclosure with a custom box</del> not necessary | ||
- | * add chain locker in the bow? could be a complicated modification, could use a bronze port into the lower area with little more modification than cutting a hole | + | * <del>add chain locker in the bow? could be a complicated modification, could use a bronze port into the lower area with little more modification than cutting a hole</del> |
* repair hatch | * repair hatch | ||
* repair hatch seal<del> & add pins to closing shackles</del> | * repair hatch seal<del> & add pins to closing shackles</del> | ||
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* <del>install pressure switch</del> | * <del>install pressure switch</del> | ||
* <del>install in-line disable/override switch</del> | * <del>install in-line disable/override switch</del> | ||
- | * add breaker for water pump | + | * <del>add breaker for water pump</del> |
* add damper | * add damper |