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iw31:to-do [2015/12/14 14:13]
ben [Fall 2014]
iw31:to-do [2016/06/22 08:27] (current)
ben
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 ====== To-Do ====== ====== To-Do ======
 +===== Spring 2016 (sale) =====
 +
 +  * <​del>​Finish re-wire</​del>​
 +    * <​del>​finish runs, bundle all together</​del>​
 +      * <​del>​panel,​ auto-pilot, water pump, mast lamps, bundle for nav light switches</​del>​
 +      * <​del>​screw down NMEA T'​s</​del>​
 +    * <​del>​remove old fuse box</​del>​
 +    * move house battery forward
 +    * cable runs to second house battery
 +    * <​del>​remove old cabling</​del>​
 +  * New bracket for mast-head lamp
 +  * Cleanup & paint, new contact cement for some of the wallpaper
 +  * Varnish bulkhead (fill screw holes with wood putty)
 +
 ===== Spring 2015 ===== ===== Spring 2015 =====
  
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   * <​del>​repair sail cover</​del>​   * <​del>​repair sail cover</​del>​
   * <​del>​new curtains, fix-up curtain rods</​del>​   * <​del>​new curtains, fix-up curtain rods</​del>​
-  * mast cabling connector install 
   * add switch for paralleling relay control?   * add switch for paralleling relay control?
-  * new battery charger? 
-  * Re-wire 220v interface 
   * Find good insulation and storage bins to re-do ice box   * Find good insulation and storage bins to re-do ice box
   * make styrofoam cutter with soldering iron & wire & coping saw?   * make styrofoam cutter with soldering iron & wire & coping saw?
-  * Find flexible conduit for wiring runs +  * <del>new diaphragm bilge pump install (done save clamps, two wood screws, and something to hold output hose from shaking)</​del>​
-  * new diaphragm bilge pump install (done save clamps, two wood screws, and something to hold output hose from shaking) +
-  * replace last big of bilge pump line, it's brittle+
   * <​del>​Move cooker gimbals forward in the box, outwards on the sides (thinner boards for mounts), and mount the cooker and pot holder</​del>​ Done!   * <​del>​Move cooker gimbals forward in the box, outwards on the sides (thinner boards for mounts), and mount the cooker and pot holder</​del>​ Done!
   * <​del>​Drill Ikea mixing bowls for pre-heating cups on cooker, cut them down by 1.5cm vertically to fit</​del>​   * <​del>​Drill Ikea mixing bowls for pre-heating cups on cooker, cut them down by 1.5cm vertically to fit</​del>​
-  * Fix-up the head: [[http://​www.groco.net/​svc-main.htm|http://​www.groco.net/​svc-main.htm]] 
   * Add mixing bowl below water separator/​fuel filter   * Add mixing bowl below water separator/​fuel filter
   ​   ​
 ==== Fall 2014 ==== ==== Fall 2014 ====
  
-Re-wire:+<del>Re-wire</​del>​:
  
-  * At some point, when all is ready, rip out the old wiring for everything except cabin lamps +  * <del>At some point, when all is ready, rip out the old wiring for everything except cabin lamps</del> 
-  * Put together an LED testing/tracing rig (9V battery w/clips, LED with resistor with clips, extra wire for single strand testing) +  * <del>Enlarge holes for wire runs</​del>​
-  * Enlarge holes for wire runs+
   * Cut and hinge panels for main settee seat boards for easier access   * Cut and hinge panels for main settee seat boards for easier access
   * <​del>​Move radio below shelf & handset to starboard side</​del>​   * <​del>​Move radio below shelf & handset to starboard side</​del>​
-  * Measure & install opening panel with latch for breaker panels+  * <del>Measure & install opening panel with latch for breaker panels</​del>​
   * <​del>​Install breaker panels</​del>​   * <​del>​Install breaker panels</​del>​
   * <​del>​Install large fuse holders (by battery switches or by breaker panels? by battery switches)</​del>​   * <​del>​Install large fuse holders (by battery switches or by breaker panels? by battery switches)</​del>​
   * <​del>​Large but not battery cable sized cable run to breaker panels</​del>​   * <​del>​Large but not battery cable sized cable run to breaker panels</​del>​
   * <​del>​Install lugs and bus bars behind breaker panels for panel connection</​del>​   * <​del>​Install lugs and bus bars behind breaker panels for panel connection</​del>​
-  * Install cable tubing (use staples? ​ have some stuffed under a berth somewhere, but could pick up new) +  * <del>Install single pair runs for each device (est. run length = 42,5m !):</​del>​ 
-  * Install single pair runs for each device (est. run length = 42,5m !): +    * <del>Top lantern (3.5m)</​del>​ 
-    * Top lantern (3.5m) +    * <del>Motor lantern (3.5m)</​del>​ 
-    * Motor lantern (3.5m) +    * <del>Deck lights (3.5m)</​del>​ 
-    * Deck lights (3.5m) +    * <del>Compass lights (10m)</​del>​ 
-    * Compass lights (10m) +    * <del>Water pump (6m)</​del>​ 
-    * Water pump (6m) +    * <del>Cold storage compressor (already have the run w/extra length)</​del>​ 
-    * Cold storage compressor (already have the run w/extra length) +    * <del>Cabin lights (1m)</​del>​ 
-    * Cabin lights (1m) +    * <del>NMEA 2000 Bus (no run needed)</​del>​ 
-    * NMEA 2000 Bus (no run needed) +    * <del>VHF power (no run needed)</​del>​
-    * VHF power (no run needed)+
     * Panel power (should maybe install bus bars or [[http://​www.toplicht.de/​en/​shop/​bordelektrik-und-elektronik/​steckverbindung/​steckverbindungen-bordnetz/​steckverbindungen-serie-692-und-694-philippi|water proof connectors]] in panel?) (4m)     * Panel power (should maybe install bus bars or [[http://​www.toplicht.de/​en/​shop/​bordelektrik-und-elektronik/​steckverbindung/​steckverbindungen-bordnetz/​steckverbindungen-serie-692-und-694-philippi|water proof connectors]] in panel?) (4m)
-    * Tiller pilot/auto pilot (4.5m) +    * <del>Tiller pilot/auto pilot (4.5m) ​- straight run back, skip the junction box in the engine compartment</​del>​ 
-    * Bilge pump (3.5m) +    * <del>Bilge pump (3.5m)</​del>​ 
-    * 12v Accessory ports (3m)+    * <del>12v Accessory ports (3m)</​del>​
   * <​del>​Install new switches in lamp switch panel (picked up some awesome old metal toggles from [[http://​www.tackel.se|Tackel & Tåg]]</​del>​   * <​del>​Install new switches in lamp switch panel (picked up some awesome old metal toggles from [[http://​www.tackel.se|Tackel & Tåg]]</​del>​
-  * Fit new bilge/​accessory port plate+  * Fit new bilge/​accessory port switch ​plate
   * Install new 12v port near main battery switches for search lamp   * Install new 12v port near main battery switches for search lamp
   * New wiring (new connector?) for tiller pilot   * New wiring (new connector?) for tiller pilot
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 Batteries: Batteries:
  
-  * Remove old start battery box 
   * Install 3 boxes, two consumption boxes just under quarter berths aft of bulkheads, one starter box further aft starboard side   * Install 3 boxes, two consumption boxes just under quarter berths aft of bulkheads, one starter box further aft starboard side
   * New cables for two battery bank   * New cables for two battery bank
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     * Main bulkhead near mast foot     * Main bulkhead near mast foot
     * Below-board bulkhead forward of engine     * Below-board bulkhead forward of engine
-    * Re-inforce areas with spidering near v-berth supports 
   * New cable and through-hull fitting for short-wave antenna cable?   * New cable and through-hull fitting for short-wave antenna cable?
  
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   * <​del>​get some OARS!</​del>​ Done, 150dkk oars achieved!   * <​del>​get some OARS!</​del>​ Done, 150dkk oars achieved!
  
-Rudder stuffing box repair:+<del>Rudder stuffing box repair:</​del>​
  
   * <​del>​re-tap stuffing box hole</​del>​   * <​del>​re-tap stuffing box hole</​del>​
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 ===== Spring 2013 ===== ===== Spring 2013 =====
  
-  * grease gummy box - +  * <del>grease gummy box -</​del>​ 
-  * grease rudder stuffing box (possibly loosen & check fittings) +  * <del>grease rudder stuffing box (possibly loosen & check fittings)</​del>​ 
-  * grease cockpit drain sea-cocks - +  * <del>grease cockpit drain sea-cocks -</​del>​ 
-  * replace shaft anode - +  * <del>replace shaft anode -</​del>​ 
-  * clean prop & rudder shaft - +  * <del>clean prop & rudder shaft -</​del>​ 
-  * engine check-up  +  * <del>engine check-up</​del> ​ 
-  * keel bolts inside really, really need a scrape & paint this year +  * <del>check keel, scrape & prime -</​del>​ 
-  * check keel, scrape & prime - +  * <del>check through-hulls & ball valves -</​del>​ 
-  * check through-hulls & ball valves - +  * <del>anti-foul -</​del>​ 
-  * anti-foul - +  * <del>light primer -</​del>​ 
-  * light primer - +  * <del>charge & bring battery back to the boat -</​del>​
-  * charge & bring battery back to the boat -+
   * do we paint the topsides? ​ probably not...   * do we paint the topsides? ​ probably not...
  
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 ==== the rest ==== ==== the rest ====
-  * cut & hinge cockpit table so it can fold to a smaller size +  * <del>cut & hinge cockpit table so it can fold to a smaller size</​del>​ 
-  * finally got a look at the hull fitting around the rudder shaft using a mirror- the "​stuffing box" has loads of corrosion or build-up of some kind all around, it clearly needs servicing though isn't leaking enough to be an urgent concern. ​ Maybe I should have an automatic bilge pump.  Used a wire brush yesterday, the fitting is barely leaking. ​ I stuffed 3 loads of grease into the greaser tightening it each time.  I think I can feel a difference on the rudder action actually, but maybe all the grease just went to the bottom of the harbor. +  * <del>double-clamp all hoses & tubing (nearly there, engine intake finally has double clamps! 26/7/2012)</​del>​
-  * double-clamp all hoses & tubing (nearly there, engine intake finally has double clamps! 26/7/2012)+
   * replace deck-level cockpit drain tubing and clamps   * replace deck-level cockpit drain tubing and clamps
   * install motor insulation (some done)   * install motor insulation (some done)
   * touch up motor insulation with foil tape   * touch up motor insulation with foil tape
-  * repair the engine box where it's splitting at the joints 
   * scrape & paint keel bolts   * scrape & paint keel bolts
-  * replace & reseal windows - must REDO due to acetone spill - we need to get new bolts, some galvanized were used, 20 bolts each. +  * <del>replace & reseal windows</​del> ​- must REDO one window ​due to acetone spill - <del>we need to get new bolts, some galvanized were used, 20 bolts each.</​del>​ 
-  * reseal all deck/​cockpit hardware and rails (big, big job+  * reseal all deck/​cockpit hardware and rails (some day)
   * add ball valve to exhaust through-hull?​   * add ball valve to exhaust through-hull?​
   * add ball valve to bilge through-hull?​   * add ball valve to bilge through-hull?​
   * clean and paint bilges (lots of cleaning done, sludge removed from area forward of the rudder post, engine area, main bilge)   * clean and paint bilges (lots of cleaning done, sludge removed from area forward of the rudder post, engine area, main bilge)
-  * re-join slight split in bulkhead joint near mast, maybe wore out due to standing water soaking into bulkhead, or maybe due to 40 years of stress? +  * re-join slight split in bulkhead joint near mast 
-  * find and repair the soft spots- how bad is it? VERY BAD.  Found approximately <​del>​50</​del>​ soft spots today - panic-driven mis-count, more like 35, some of which were miss diagnosed or not urgent, the outlook is still good.  Hull thickness is approx. 9/16ths (14+mm) without gel-coat. ​ <​del>​Sanding them out tomorrow, begin filling on sunday.</​del>​ Filled, need sanding, then priming.+  * find and repair the soft spots- how bad is it?  ​Confusing.  Found approximately <​del>​50</​del>​ soft spots today - panic-driven mis-count, more like <del>35</​del>​ a dozen spots of interest?, some of which were miss diagnosed or not urgent, the outlook is still good.  Hull thickness is approx. 9/16ths (14+mm) without gel-coat. ​ <​del>​Sanding them out tomorrow, begin filling on sunday.</​del>​ Filled, need sanding, then priming.
   * <​del>​re-install VHF N-connector</​del>​   * <​del>​re-install VHF N-connector</​del>​
   * <​del>​tin mast light wiring ends</​del>​   * <​del>​tin mast light wiring ends</​del>​
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 ===== Rigging ===== ===== Rigging =====
  
-  * widen holes through "​german solution"​ and spray rail to reduce friction on main & spinnaker halyards+  * <del>widen holes through "​german solution"​ and spray rail to reduce friction on main & spinnaker halyards</​del>​
   * adjust halyard exit sheaves to roll better (main & topping lift sheaves rub together), maybe replace with something [[http://​n-u.dk/​product/​faldindfoerer-rf-krum-32x83-7362/​|like this]]   * adjust halyard exit sheaves to roll better (main & topping lift sheaves rub together), maybe replace with something [[http://​n-u.dk/​product/​faldindfoerer-rf-krum-32x83-7362/​|like this]]
-  * reinforce/​re-attach chain plate boards to hull below deck 
   * <​del>​install new backstay adjuster</​del>​   * <​del>​install new backstay adjuster</​del>​
   * <​del>​install block on out-haul</​del>​ not great, but there and working   * <​del>​install block on out-haul</​del>​ not great, but there and working
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   * <​del>​replace motor lamp with LED</​del>​   * <​del>​replace motor lamp with LED</​del>​
   * hell, replace all lamps with LED   * hell, replace all lamps with LED
-  ​* replace switch panel & fuse box with joint switch and breaker switch panel (see mouser link elsewhere for 30v 10amp panel-mount breakers) +  * <​del>​need gas solonoid</​del>​(NA),​ nav lights, engine light, anchor light, spreader lights, instruments,​ auto-pilot/​aux,​ cabin lights, water pump (that'​s 10 so far) 
-    ​* <​del>​need gas solonoid</​del>​(NA),​ nav lights, engine light, anchor light, spreader lights, instruments,​ auto-pilot/​aux,​ cabin lights, water pump (that'​s 10 so far) +
   * <​del>​replace main battery switch w/ 2-battery system</​del>​   * <​del>​replace main battery switch w/ 2-battery system</​del>​
   * <​del>​add house battery</​del>​   * <​del>​add house battery</​del>​
   * move battery to enclosed battery box, under starboard berth, forward of the bulkhead   * move battery to enclosed battery box, under starboard berth, forward of the bulkhead
   * move battery(ies) to engine area? maybe build a shelf just below the storage area?   * move battery(ies) to engine area? maybe build a shelf just below the storage area?
-  * replace aux power socket for spot light/​cooler (replace connectors on both) +  * <del>replace lamp cables in mast</​del> ​and install waterproof connectors rather than use terminal strips
-  * replace lamp cables in mast and install waterproof connectors rather than use terminal strips+
   * for cheaper fuse panels, consider [[http://​dk.mouser.com/​ProductDetail/​TE-Connectivity-PB/​W28-XQ1A-2/?​qs=xM7gXedB8kYqD1WTwGya%2fqvThJznDNlxYXkyvitblx0%3d|circuit breaker inserts from Mouser]], otherwise [[http://​n-u.dk/​product/​el-panel-med-4-afbrydere-12388/​|probably use expensive 4 panel breakers]]   * for cheaper fuse panels, consider [[http://​dk.mouser.com/​ProductDetail/​TE-Connectivity-PB/​W28-XQ1A-2/?​qs=xM7gXedB8kYqD1WTwGya%2fqvThJznDNlxYXkyvitblx0%3d|circuit breaker inserts from Mouser]], otherwise [[http://​n-u.dk/​product/​el-panel-med-4-afbrydere-12388/​|probably use expensive 4 panel breakers]]
 ===== General ===== ===== General =====
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   * <​del>​revarnish table</​del>​   * <​del>​revarnish table</​del>​
   * revarnish all over   * revarnish all over
-  * re-sew spray hood windows+  * <del>re-sew spray hood windows</​del>​
   * repair fiberglass at traveller end points & install stops   * repair fiberglass at traveller end points & install stops
   * <​del>​drill hole in mast foot to allow drainage into bilge</​del>​   * <​del>​drill hole in mast foot to allow drainage into bilge</​del>​
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   * [[#​faucet_replacement|replace faucet & sink in head]]   * [[#​faucet_replacement|replace faucet & sink in head]]
   * <​del>​sew new curtains and</​del>​ <​del>​install new curtain rods</​del>​   * <​del>​sew new curtains and</​del>​ <​del>​install new curtain rods</​del>​
-  * install panel compasses (danforth a140 dual-read seems like a nice idea) 
   * <​del>​replace instruments?</​del>​   * <​del>​replace instruments?</​del>​
   * <​del>​panel mount Garmin</​del>​ perhaps add hidden padlock?   * <​del>​panel mount Garmin</​del>​ perhaps add hidden padlock?
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   * make two cushions for cockpit table    * make two cushions for cockpit table 
   * <​del>​replace seal on instrument panel, maybe replace the entire enclosure with a custom box</​del>​ not necessary   * <​del>​replace seal on instrument panel, maybe replace the entire enclosure with a custom box</​del>​ not necessary
-  * add chain locker in the bow? could be a complicated modification,​ could use a bronze port into the lower area with little more modification than cutting a hole+  * <del>add chain locker in the bow? could be a complicated modification,​ could use a bronze port into the lower area with little more modification than cutting a hole</​del>​
   * repair hatch    * repair hatch 
   * repair hatch seal<​del>​ & add pins to closing shackles</​del>​   * repair hatch seal<​del>​ & add pins to closing shackles</​del>​
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   * <​del>​install pressure switch</​del>​   * <​del>​install pressure switch</​del>​
   * <​del>​install in-line disable/​override switch</​del>​   * <​del>​install in-line disable/​override switch</​del>​
-  * add breaker for water pump+  * <del>add breaker for water pump</​del>​
   * add damper   * add damper
iw31/to-do.1450120396.txt.gz · Last modified: 2015/12/14 14:13 by ben